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FANUC Alarms: Alarm Codes, Error Message, Faults Index.



 

The magnetic pole could not be detected because the motor did not run. Or, requirements to control are not satisfied in the system. Probable causes are: 1 The connection command for an amplifier is incorrect. SV AMP. Power Supply PS : The motor regenerative power is too much. The separate detector, cable, or separate detector interface unit may be failed.

A negative value, duplicate value, or greater value than the number of control axes was set to the parameter No. The connected amplifier type is incompatible with the FSSB setting value. The axis card is thought to be defective. Or, the setting of the number of axes or the amplifier connection is in error. The connecting amplifier type is incompatible with the FSSB setting value. It is probable that an optical cable failed or a connection between the amplifier and another module failed.

Or, the connection between the CNC and the amplifier in is incorrect. T Or, in the chuck tail stock barrier, an entry to the inhibited area was made during movement in the positive direction. T Or, in the chuck tail stock barrier, an entry to the inhibited area was made during movement in the negative direction. This alarm is generated when the machine reaches the stroke end. When this alarm is not generated, feed of all axes is stopped during automatic operation.

During manual operation, only the feed of the axis on which the alarm occurred is stopped. Modify the setting of the maximum number of tool life management pairs in parameter No. This alarm may occur in the following case: 1 During the setting of parameter No. The address to assign the axis signal is incorrect. This alarm may occur in the following case: 1 The parameter No. The address to assign the spindle signal is incorrect.

Possible causes are: 1 During the set of parameter No. The parameter for setting slope compensation is incorrect. This alarm occurs in the following cases: 1 When the size relationship between the slope compensation point Nos. M The parameter for setting simple straightness compensation is incorrect. The modes include the Cs contour control, spindle positioning T series , rigid tapping, and spindle control modes. The alarm is activated if the spindle control unit does not respond correctly to the mode change command issued by the NC.

An attempt was made to select the spindle number of the system having no valid spindle. Either the cable connected to a serial spindle amplifier is broken, or the serial spindle amplifier is not connected. Check to see the following parameter. Refer to A. This alarm occurs only for the slave axis.

Change the current position or reference position to prevent this situation. First, return to the reference position on the angular axis, then return to the reference position on the perpendicular axis. The compensation per compensation point is too large or too small.

Such system is not admired. S is the linear scale with distance-coded reference marks, and the other of them is not the linear scale with distance-coded reference marks.

Perform the return to the reference position. This alarm may occur with other alarms simultaneously. In this case, other alarms must be handled first. Or, the power was supplied to the Pulsecoder for the first time. If this problem recurs after the power is turned off and then back on, the battery or cable may be defective. Replace the battery with the machine turned on. Perform zero return from a point whose distance from the zero return start position to the zero point is 2 or more revolutions of the motor.

Other probable causes are: - The positional deviation after triggering the deceleration dog is less than DS DI. The setting value of parameter for reference marks is satisfied the following any conditions. Perform the manual return to the reference position. Start automatic operation after confirming the completion of automatic adjustment. Restore the parameters or set the reference check sum again. DATA The malfunction prevention function detected the command in which a value exceeding the maximum speed was specified.

The sequence program is invalid. In that case, contact us. STEP data. An unsupported function is used in the sequence program.

The sequence program is empty. Alternatively, the model set in the sequence program does not match the actual model. If this alarm is issued when the sequence program is debugged, any of the following settings may be incorrect in addition to the above causes. RUN key. CALLU functional instruction to call the subprogram. If you shut sequence program from flash ROM. The command was not processed.

The modified multi-language display message data is lost during power-on unless it is written to the flash ROM. The multi-language display message file is invalid.

If the error persists even after entering the message file, contact FANUC because a hardware failure is suspected. PC CPU ERR xxxxxxxx:yyyyyyyy system configuration, operation suspected of causing the alarm, timing of alarm occurrence, frequency of occurrence, etc.

The symbol z indicates a channel voltage occurred in the slave unit number 1 to 3. The symbol z indicates a channel expansion has been allocated, number 1 to 3. The symbols yy, xx, ww, and vv Check whether the units actually indicate internal error codes. An undefined symbol character string is specified. The selected range of data exceeds the Perform the copy operation several size of the copy buffer. An attempt was made to paste data whose size exceeded the free space of the sequence program.

If all of them are their parameter. This is warning. If two or more instructions with same parameter number will never be active simultaneously at one time, the Ladder program has a possibility to work correctly, however, it is recommended from safety and maintenance points of view, that all these instructions should have different parameter number with each other. Assign CTR has parameter number that is out of correct number not to exceed the range.

If all of them are number as their parameter. JMP range and COM range, to adjust not to overlap with each other: it is possible that one range includes the other completely. If the JMPB is unnecessary, remove it. If it should be JMPC, correct it. LBL is missing, add it in proper position. If the JMPC is unnecessary, remove it.

LEVEL subprogram to level 2. If the LBL is located wrong, move it to correct position. If this error There are too many LBLs. If the SP is unnecessary, SP. If END is in wrong place, move it to proper position. Assign TMRB has parameter number that is out correct number not to exceed the of range. Assign TMR has parameter number that is out of correct number not to exceed the range. If Subprogram that is called by the subprogram is missing, create it.

If this program is correct model is found. SP is found in wrong place. Correct it so that no SP exists in other place. Write coil is necessary, but is not found. Do not use any other places. If the SP is unnecessary, remove it. If one net. When a net is converted step number in a net may become into the object, the net exceeds small.

If coil is not necessary, remove it. If necessary, connect it to meaningful input. Add proper write coil to the net. Any coil located at other place must be erased once, and place necessary coils in correct place. CTR has a parameter number connections. If section of net. Especially for functional instruction that has more than one condition input, check if connections to condition inputs interfere with each other.

Some of the characters are discarded. The specified address is invalid, or the entered address character string contains a space or spaces. An already registered address was entered. An already registered symbol was entered. The entered symbol contains a space or spaces. The symbol name is invalid. The specified data type is invalid. The specified program is invalid.

Do not enter it in data. Japanese characters, make sure that they are enclosed within a pair of signs. LARGE group number. The entered numerical value or its input format is invalid. An undefined symbol character string was entered. Enter a string before starting a No search string is specified. The entered string is invalid.

The specified group is not found. The specified string is not found. READY installed. There is no available space in the memory card. The memory card cannot be recognized.

Write to the specified file is not permitted. It cannot be recognized if formatted in FAT An error occurred when a file was deleted from the memory card. The file name is already used. ERROR another one.

If this error occurs even when the cursor is placed at a file name, contact the FANUC service center. EXIST list screen. The entered number exceeds the total number of files. This is an unsupported type of memory CARD card.

Details on the error are correctly. The transfer program is illegal. Also, check the specified file parameter format. The specified file is not of the handy file Also, check the specified file to see format. The set baud rate is invalid. The set channel number is invalid. Check the values of the dual position conversion coefficients in parameters No. In torque control of PMC axis control, the parameter—set allowable cumulative travel distance has been exceeded.

Alternatively, the regenerative discharge circuit is abnormal. The sign of feedback data from the built—in pulse coder differs from that of feedback data from the separate detector. Turn off the power to the CNC, then remove and insert the pulse coder cable. If this alarm is issued again, replace the pulse coder.

The current control cycle settings parameter No. Of two axes having adjacent servo axis numbers parameter No. An attempt was made to write maintenance information on the amplifier maintenance screen, but it failed. The servo function for the following has not been enabled when an axis occupying a single DSP corresponding to two ordinary axes is specified on the axis setting screen.

Call now for FREE phone support. DC voltage of the main circuit power supply is abnormally high. Internal cooling circuit faulty Overcurrent flowed into the input of the main circuit.

Internal cooling circuit faulty. Inverter: control power supply undervoltage The battery voltage of the absolute pulse coder is low. DC voltage of the main circuit power supply is abnormally low or the circuit breaker is tripped. The motor has overheated OHAL. The temperature of the heat sink has risen.

DC voltage DC link has dropped Regenerative discharge energy is too high. Servo motor has overheated estimated value.

Inverter: DC link undervoltage The input power supply is abnormal open phase or the main circuit capacitor was not recharged within the specified time. MCC is faulty. Relay contacts for the dynamic brake is faulty. The DC link voltage is abnormally high. Abnormal current alarm L axis The offset of the current detection circuit of the main circuit DC link is excessive. The regenerative discharge unit is heated. Abnormal current alarm M axis Reference position setting cannot be executed correctly.

Otherwise, the number specified by P code for the additional workpiece coordinate system is too large. T Series: A point of intersection cannot be determined for tool nose radius compensation. The plane selected by using G17, G18 or G19 is changed in cutter compensation C mode. The program may cause overcutting to occur in chamfering or corner R. Two or more blocks are consecutively specified in which functions such as the auxiliary function and dwell functions are performed without movement in the cutter compensation mode.

Alternatively,Q0 is specified. Correct the program. For systems with this feature, a comma was followed by something other than R or C Correct the program. In the chamfering comman, I K is commanded for the X Z axis. Otherwise, a program specified for searching is being edited in background processing. Alternatively, the program with the program number specified in a one—touch macro call is not found in memory.

Check the program number and external signal. Or discontinue the background editing. Check the sequence number. The depth of cut in G71 or G72 is zero or negative value. The repetitive count in G73 is zero or negative value. Zero or a negative value is specified to the height of thread or depth of cut of first time in G The specified minimum depth of cut in G76 is greater than the height of thread. An unusable angle of tool tip is specified in G G00 or G01 is not commanded at the block with the sequence number which is specified by address P in G71, G72, or G73 command.

Delete any unnecessary programs, then retry. Or the program with specified program number was not found in program number search. Check the data. Delete unnecessary programs and execute program registeration again. Change the program number or delete unnecessary programs and execute program registeration again.

Modify the program number. The sequence number specified by a GOTO statement was not found. Otherwise, a called program is being edited in background processing. Correct the program, or discontinue the background editing. Check both the programs in memory and those from the external device. This is due to a setting or operator error. Automatic tool length measurement function Modify the program. Automatic tool compensation function Modify the program.

The number of bits of input data or setting of baud rate or specification No. Separate the start point far enough from the reference position, or specify a sufficiently fast speed for reference position return. Check the program contents. After the automatic operation was interrupted, the coordinate system setting operation was performed. After the automatic operation was interrupted, the external workpiece offset amount changed.

After the automatic operation was interrupted, the workpiece offset amount changed. Perform automatic operation. Perform the reference position return. Set it to 0, then reset the system. Register the deleted program. Or, it cannot be searched. Consult the PMC ladder diagram to find the cause. Check the PMC ladder diagram. Perform spindle orientation. Another control axis was instructed together with the B axis. T series;A move command of other axes was specified to the same block as spindle indexing addresses C, H.

A move command of other axes was specified to the same block as M—code related to spindle indexing. Correct the scaling magnification setting G51 Pp………………… or parameter or Correct the program or scaling mangification.

Parameters No. See section II to 4. Modify the parameters No. Modify the value of program or parameter. Modify the number of tools. See parameter No. Modify the setting value. Set again. Modify the parameter setting value. The canned cycle mode G81 to G89 is set. The thread cutting mode is set.

The C—axis is under synchronous, composite, or superimposed control. The specified axis command P contains an illegal value. Correct the program so that the serial spindle synchronous control mode is released in advance. This occurs when the response to switch to the spindle control unit side with regard to the switching command from the NC is incorrect. Correct the program, or consult the PMC ladder diagram to find the reason the signal is not turned on.

Modify the custom macro. M is executed in the DNC operation. Alternatively, the execution of an M command was attempted during DNC operation. Any of the following alarms occurred in the operation with the simple synchronization control. Execute a correct operation. Perform reference position return only when bit 0 of parameter is 0. Searched for during synchronous and mixed control command. During hobbing synchronization, a command to bring the C—axis under synchronous, composite, or superimposed control is made.

Modify the program or the parameter. Or the R command value is negative. Therefore, the pulses cannot be corrected with one distribution. Change the conditions, such as feed rates along axes and torque limit, and try again. Refer to diagnosis No.

For details, refer to diagnosis No. Execute G08P0, to cancel advance control mode, before executing these G05 commands. Alternatively, I, J, or K was not specified.

Alternatively, I, J, K, or P was not specified. Alternatively, I, J, or P was not specified. Alternatively, I, J, P, or Q was not specified. Alternatively, P was not specified. Alternatively, R or Q was not specified. A V macro was specified although the processing to store a macro was not in progress. A U macro number and V macro number do not correspond with each other. An attempt was made to store 15 or more macros in the storage area for macros of number 90 to Although G98K0 was specified, the G74 command was issued.

Although G98K0 was specified, the Q value for the G73 command was not 1 or 2. In the tracing mode, an attempt was made to make a switch to the punching mode. The specified rotation speed ratio thus cannot be maintained. A parameter for program restart is invalid. Alternatively, 0 was specified in Q for the B—axis. This alarm is issued in the following cases;1. I, J, or K is missing from a G68 command block missing coordinate rotation option.

I, J, and K are 0 in a G68 command block. R is missing from a G68 command block. COMP The parameter settings for straightness compensation contain an error.

Possible causes are as follows;1. A parameter for a movement axis or compensation axis contains an axis number which is not used. More than pitch error compensation points exist between the negative and positive end points. Compensation point numbers for straightness compensation are not assigned in the correct order. No straightness compensation point exists between the pitch error compensation points at the negative and positive ends.

The compensation value for each compensation point is too large or too small. Alternatively, a command for setting the length of the major axis to 0 has been specified for circular threading. Parameter No. The axis set in parameter No. The linear and rotation axes cannot be controlled by the CNC.

The value set in parameter No. Address I, J, or K is not specified. The value of address I, J, or K is 0. A value that does not allow exponential interpolation is specified. For example, a negative value is specified in In. Function category: Workpiece thickness measurement Alarm details The position counter was not preset before the start of workpiece thickness measurement. This alarm is issued in the following cases; 1 An attempt has been made to start measurement without first establishing the origin.

Modify the setting of parameter No. The axis along which the tool is moved is not specified. More than one axis is specified as the axis along which the tool is moved. Alternatively, two or more G codes in the same group have been specified in a single block. A command was specified for the index table indexing axis in look— ahead control mode multi blocks are read in advance.

No knot is specified. The knot specification has an error. The number of axes exceeds the limits. Monotone increasing of knots is not observed. Perform axis setting on the FSSB setting screen.

The optical cable may be defective, or there may be an error in connection to the amplifier or another module. Check the optical cable and the connection status. This restart operation cannot be performed. G05 leaning control terminates at the same time.

In look—achead control mode multi blocks are read in advance , the simple synchronous axis selection signal changes. Set the parameter correctly.

If detach operation is performed in HPCC mode, this alarm is issued after the currently executed block terminates. Correct the parameter. Check the memory card. Check whether the memory card is write—protected or defective. Check whether the memory card space is insufficient and whether the memory card was removed during data transfer. COMP There is an inclination compensation parameter setting error. The relationship in magnitude among the inclination compensation point numbers is incorrect.

The amount of compensation per compensation point is too large or too small. Bit 2 of parameter No.

   


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